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1985-1988 Suzuki LT230S Chain Drive Repair Manual Clymer M475 Service Shop

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Quick Overview

This manual covers Clymer Suzuki LT230 and LT250 1985-1990 models with thousands of pictures, diagrams, and detailed step-by-step instructions.

These manuals are the ultimate do-it-yourself guide for motorcycle, ATV, snowmobile, and personal watercraft maintenance and repair. Each manual is based on a complete teardown and detailed rebuilding of the specific model it documents. This book covers all major vehicle systems and shows you exactly how to carry out routine maintenance, restoration and servicing using easy to follow pictures, instructions, and diagrams, allowing you to save time and money by doing the work yourself.

1985-1988 Suzuki LT230S Chain Drive Repair Manual Clymer M475 Service Shop

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QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP

Pre-ride checklist / Service intervals schedule / Periodic lubrication / Engine oil and filter change / Control cable lubrication / Non-scheduled lubrication / Periodic maintenance / Non-scheduled maintenance / Reverse cable adjustment / Tune-up / Valve clearance / Compression test check / Spark plug / Air filter / Specifications

CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Serving engine in frame / Engine / Cylinder head cover and rocker arm assembly / Cylinder head and camshaft / Valves and valve seats / Cylinder / Piston, piston pin and piston rings / Oil pump / Cam chain tensioner / Kickstarter (chain-driven models) / Recoil starter (shaft-driven models) / Starter gears (shaft-driven models) / Secondary bevel gear and drive gear set (shaft-driven models) / Crankcase and crankshaft / Break-in procedure / Specifications

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch operation / Centrifugal clutch / Manual clutch / Manual clutch inspection / Clutch lifting mechanism (shaft-driven models) / Clutch release mechanism (chain-driven models) / Clutch cable (chain-driven models) / External shift mechanism / Drive sprocket (chain-driven) / Transmission and internal shift mechanism / Dual-range subtransmission (shaft-driven LT-F230) / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Throttle cable / Choke cable (shaft-driven models) / Fuel shutoff valve / Fuel tank / Fuel pump (shaft-driven models) / Exhaust system / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system (models so equipped) / Voltage regulator (shaft-driven models) / Alternator (shaft-driven models) / Magneto (chain-driven models) / Capacitor discharge ignition / Ignition coil / Starting system (models so equipped) / Starter / Starter solenoid / Lighting system / Switches / Odometer housing (shaft-driven models) / Fuse / Specifications

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Steering system / Tires / Specifications

CHAPTER NINE / REAR AXLE, SUSPENSION AND FINAL DRIVE
Rear wheel / Rear axle (shaft-driven models) / Rear axle and driven sprocket (chain-driven models) / Driven sprocket (chain-driven models) / Rear axle inspection (all models) / Final drive unit (shaft-driven models) / Drive sprocket and chain (chain-driven models) / Rear axle bearing and oil seal replacement (shaft-driven models) / Rear axle bearing housing (chain-driven models) / Shock absorber (chain-driven models) / Swing arm (chain-driven model) / Specifications

CHAPTER TEN / BRAKES
Drum brakes / Front drum brakes / Rear drum brake / Drum brake inspection (front hub and rear) / Disc brakes / Front brake pad replacement / Rear brake pad replacement / Front master cylinder (drum and disc brake models) / Rear master cylinder (disc brake models) / Front caliper / Rear caliper / Front brake disc / Rear brake disc / Front brake hose replacement (drum and disc brake models) / Rear brake hose replacement / Bleeding the system / Rear disc brake pedal / Specifications

CHAPTER ELEVEN / BODY
Front fender / Rear fender / Front hand grip / Rear hand grip / Front and rear carriers (shaft-driven models) / Specifications

SUPPLEMENT / 1987 AND LATER SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Additional Information

SKU 037001012
Vehicle Type Motorcycle
Vehicle Make Suzuki
Vehicle Model LT230S Chain Drive
Vehicle Year Range 1988, 1987, 1986, 1985
Vehicle Notes N/A
Cross Reference 1 Clymer M475
Cross Reference 2 UPC:024185760856 ISBN:9780892876082
Part Details 280 Page Manual
Kit Description One Repair Service Manual

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